Jet Grouting

Jet Grouting is a versatile Ground Modification system used to create in situ cemented geometries of soilcrete.

SuperJet Grouting is a modified double-fluid jet grouting system that takes advantage of tooling design efficiencies and increased energy to create high-quality, large diameter (11-16 ft), soilcrete elements. It is effective in most soil types and is best when applied for bottom seals and ‘surgical’ treatment applications.

There are three traditional jet grouting systems. Selection of the most appropriate system is generally determined by the in situ soil, the application, and the physical characteristics of soilcrete (i.e. strength) required for that application. However, any system can be used for almost any application, provided that the right design and operating procedures are used.

Jet Grouting Systems
 

Single Fluid Jet Grouting (Soilcrete S)
Grout is pumped through the rod and exits the horizontal nozzle(s) in the monitor at high velocity [approximately 650 ft/sec (200m/sec)]. This energy breaks down the soil matrix and replaces it with a mixture of grout slurry and in situ soil (soilcrete). Single fluid jet grouting is most effective in cohesionless soils.

Double Fluid Jet Grouting (Soilcrete D)
A two phase internal fluid system is employed for the separate supply of grout and air down to different, concentric nozzles. The grout erodes in the same effect and for the same purpose as with Single Fluid. Erosion efficiency is increased by shrouding the grout jet with air. Soilcrete columns with diameters over 3 ft can be achieved in medium to dense soils, and more than 6 ft in loose soils. The double fluid system is more effective in cohesive soils than the single fluid system.

Triple Fluid Jet Grouting (Soilcrete T)
Grout, air and water are pumped through different lines to the monitor. Coaxial air and high-velocity water form the erosion medium. Grout emerges at a lower velocity from separate nozzle(s) below the erosion jet(s). This separates the erosion process from the grouting process and tends to yield a higher quality soilcrete. Triple fluid jet grouting is the most effective system for cohesive soils.

SuperJet Grouting
Grout, air and drilling fluid are pumped through separate chambers in the drill string. Upon reaching the design drill depth, jet grouting is initiated with high velocity, coaxial air and grout slurry to erode and mix with the soil, while the pumping of drilling fluid is ceased.

This system uses opposing nozzles and a highly sophisticated jetting monitor specifically designed for focus of the injection media. Using very slow rotation and lift, soilcrete column diameters of 10-16 ft (3-5m) can be achieved.

This is the most effective system for mass stabilization application or where surgical treatment is necessary.


Jet Grouting Process


SuperJet Grouting Process

Important Geotechnical and Structural Considerations
Jet Grouting is effective across the widest range of soil types, of any grouting system, including silts and some clays. Because it is an erosion based system, soil erodibility plays a major role in predicting geometry, quality and production. Cohesionless soils are typically more erodible than cohesive soils.

Soil Erodibility
Since the geometry and physical properties of the soilcrete are engineered, the degree of improvement can be readily predicted.

Typical Soilcrete Strengths

Jet Grouting Applications
Jet grouting offers an alternative to conventional grouting, chemical grouting, deep slurry trenching, proprietary underpinning systems, or the use of compressed air or freezing in tunneling, etc.

Jet grouting should be considered in any situation requiring control of underground fluids, or excavation of unstable soil, whether water-bearing or otherwise.


Design Considerations for Underpinning
  • Bearing capacity of the system
  • Retaining system evaluation for lateral earth pressures and surcharge loads
  • Settlement review
  • Strength adequacy of the system
Design Considerations for Excavation Support
  • What depth is necessary and what shear strength and geometry of soilcrete will resist the surcharge, soil and water pressure imposed after excavation?
  • Are soil anchors or internal bracing necessary?
Design Considerations for Groundwater Control
  • What integrity is possible from interconnected soilcrete elements and how much water can be tolerated through the soilcrete barrier?
Operating Parameters

The operating parameters of air, water and/or grout flow, and pressure, together with monitor rotation and withdrawal speed are selected (following detailed engineering assessment of soil conditions) and are automatically controlled and monitored throughout construction. Reduced flow or increased withdrawal speed produces a smaller soilcrete geometry.

Soilcrete Design

Theoretically, treatment depth is unlimited, but Jet Grouting has rarely been performed in depths greater than 164 ft (50m).

Treatment can also be pinpointed to a specific strata. The size of the soilcrete mass to be created is determined by the application. The width or diameter of each panel or column is determined during the design stage.

Accurate, detailed and frequent description of soil type, with reasonable assessment of strength or density allows this prediction to be made with confidence. If required, shear and/or tensile reinforcement can be incorporated into the soilcrete.

Soilcrete Design Geometries

The size of the soilcrete mass is determined by the application. The width or diameter of each panel or column is determined during the design stage.

Accurate, detailed and frequent description of soil type, with reasonable assessment of strength or density allows this prediction to be made with confidence.

If required, shear and/or tensile reinforcement can be incorporated into the soilcrete.

 

Advantages of Jet Grouting
  • Nearly all soil types groutable and any cross section of soilcrete possible
  • Most effective method of direct underpinning of structures and utilities
  • Safest method of underpinning construction
  • Ability to work around buried active utilities
  • Can be performed in limited workspace
  • Specific in situ replacement possible
  • Treatment to specific subsurface locations
  • Designable strength and permeability
  • Only inert components
  • No harmful vibrations
  • Maintenance-free
  • Much faster than alternative methods
Jet Grouting Quality Assurance/Quality Control
  • Sampling of waste materials -- conservative relative assessment of in situ characteristics
  • Core samples
  • Daily report forms -- parameters and procedures of treatment
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